In the field of electronic atomization technology, the atomization core is a core component, and its performance directly affects the user experience and the direction of industry technology development. As a global leader in the R&D and manufacturing of atomizer cores, HCD Huachengda has launched a new generation of ceramic core technology based on its profound technical accumulation and continuous innovation, providing a new solution for the industry to break through technical bottlenecks and adapt to diversified needs.
01.Industry pain point: atomizer core technology adaptability challenge
2. Fluctuation in the rate of liquid delivery: The ceramic core is prone to uneven oil supply due to its pore structure, while the cotton core has the risk of oil swelling due to its material characteristics. 3. Heating consistency defect: Traditional designs make it difficult to balance power and taste, resulting in low tobacco flavor restoration. HCD Huachengda Chief Engineer Chen Ping pointed out: "The physical and chemical properties of tobacco-flavored e-liquid and fruit-flavored e-liquid are significantly different, and the atomizer core structure and materials need to be optimized in a targeted manner." This statement reveals the key direction of the industry's technological iteration - from general design to scenario-based adaptation. 1. Fiber core technology: balancing performance and experience Material innovation: The fibers are crushed into pulp and then formed with a binder, taking into account both material uniformity and structural stability. Performance optimization: By precisely controlling the fiber porosity, a dynamic balance between liquid delivery speed and atomization efficiency is achieved, effectively reducing the risk of core sticking. Scenario adaptation: COTTONX cotton core and fiber core form a product matrix to meet the differentiated needs of disposable devices and refillable devices respectively. 2. Ceramic core upgrade: precise adaptation to tobacco flavor Optimized microporous structure: Using micron/submicron porous ceramics, the pore size is only one-fifth of a hair, achieving efficient liquid conduction and liquid locking functions. Heating film innovation: The S-shaped heating film is encapsulated on the surface of the ceramic base, combined with a double-layer encapsulation process to improve heating uniformity and prevent oxidation. Breakthrough in safety performance: Use of harmless materials such as high-purity silica, honeycomb microporous structure to solve oil leakage problems and avoid dry burning. 3. Automated production system guarantee Smart Manufacturing: Five modern factories are equipped with more than 3,000 automated equipment, and the dust-free workshop is GMP certified to ensure product consistency. Quality control: More than 9 process inspections, covering international standard tests such as RoHS, REACH, FDA, etc., and the production yield rate is stable at more than 95%. Huachengda's ceramic core technology has been verified by leading customers and has promoted the upgrading of the industry ecosystem: by jointly launching joint products with brands, the AX ceramic core helps them achieve the integration of taste and art. The on-time delivery rate reached 99.6% and the customer satisfaction rate was 99.5%. 1. Regulatory adaptability: Respond to global regulatory differences and develop safe products that meet national standards. 2. Technological divergence: Continue to invest in fields such as material science, micro-nano manufacturing, and intelligent control to build a reserve of multiple technological routes. HCD Huachengda uses ceramic core technology as a breakthrough, not only solving the industry's difficult problem of tobacco flavor adaptation, but also setting a technical benchmark for the global electronic atomization industry through automated production and quality control systems. In the future, Huachengda will continue to use the dual-wheel drive of "user demand + technological innovation" to promote the evolution of atomization technology towards a safer, more efficient and smarter direction, injecting strong impetus into the sustainable development of the industry.
1. Insufficient assembly stability: The ceramic core has high hardness but fine pores, which results in poor liquid flow of high-viscosity e-liquid; although the cotton core has strong permeability, it is easy to become sticky at high temperatures.