Integrated CottonProduct features: 1.The maximum diameter of circular storage cotton can be made up to 45mm. The minimum diameter of circular storage cotton can be achieved as small as 3.8mm. 2.Gradient Porosity, Even Distribution 3. The density of oil-absorbent cotton can be adjusted as needed based on client requirements. (Common density range: 0.05-0.08 KG/m³. A small number of clients may adjust the density according to the viscosity of e-liquid and taste preferences.) 4.Efficient Absorption, Enhanced Performance. 5.Leak-Proof & Clog-Free 6.Lightweight & Cost-Efficient 7.Irregularly shaped oil-absorbent cotton can be customized according to the client's product design drawings.
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Oil Storage Cotton Integrated Cotton: A Synthetic Polymer for Advanced Vaping Product Details Customization:Available Application Method:Aromatherapy Diffuser Benefits: Relaxation
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Premium Integrated Cotton Technology: Advanced Synthetic Polymer Fiber Solution Material Composition & Core Properties Integrated cotton, a proprietary synthetic thermoplastic composite, combines 70% Polyamide (PA) and 30% Polyethylene Terephthalate (PET) in a precision-engineered blend. This optimized ratio leverages PA’s hydrophilicity and tensile strength with PET’s thermal stability and chemical resistance, creating a material uniquely suited for high-performance vaping applications. Technical Performance Advantages 1. Extreme Environmental Resilience 2. Dimensional Stability & Consistency 3. Superior Flavor Reproduction 4. Optimized E-Liquid Management
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Product Features: Versatile Diameter Range: Circular storage cotton is available in diameters ranging from as small as 3.8mm to as large as 45mm, accommodating diverse application needs. Gradient Porosity with Uniform Distribution: Engineered to feature a gradient pore structure, ensuring consistent material distribution for reliable performance. Customizable Density: The density of our oil-absorbent cotton can be tailored to meet specific client requirements. (Typical density range: 0.05-0.08 KG/m³; adjustments can be made for clients based on e-liquid viscosity or flavor preferences.) High-Efficiency Absorption: Designed for superior absorption capacity, enhancing overall product performance in target applications. Leakage Prevention & Clog Resistance: Engineered to minimize leakage risks and prevent clogging, ensuring long-term reliability. Lightweight & Cost-Effective: Combines lightweight construction with cost-efficient production, optimizing both usability and value. Custom Shapes Available: Irregularly shaped oil-absorbent cotton solutions can be custom-fabricated to align precisely with your product design blueprints.
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Product features: 1.The maximum diameter of circular storage cotton can be made up to 45mm. The minimum diameter of circular storage cotton can be achieved as small as 3.8mm. 2.Gradient Porosity, Even Distribution 3. The density of oil-absorbent cotton can be adjusted as needed based on client requirements. (Common density range: 0.05-0.08 KG/m³. A small number of clients may adjust the density according to the viscosity of e-liquid and taste preferences.) 4.Efficient Absorption, Enhanced Performance. 5.Leak-Proof & Clog-Free 6.Lightweight & Cost-Efficient 7.Irregularly shaped oil-absorbent cotton can be customized according to the client's product design drawings.
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Absorption Cotton 1. The cotton pads mentioned by clients are what we call oil-absorbing cotton. Most of them are made of needle-punched cotton (a process where cotton sheets are cut into shape). The general thickness is 2-5mm. Currently, due to the limitation of equipment stroke, the minimum thickness we can cut for one-piece cotton (polymer cotton) is 3mm. 2. Many structural designs required by clients for cotton pads need to have right angles. The needle-punched cotton cutting process can completely achieve right-angled edges, while the one-piece cotton (polymer cotton) is produced by mold forming, which cannot achieve absolute right angles — there will be a certain R angle on the edges. 3.High-Density Fiber, Rapid Absorption. 3D braided structure with 12,000 fibers/cm² density absorbs oil 50% faster, with saturation capacity of 8ml/g. 4.Gradient Porosity, Even Distribution 5.Withstands -20°C to 200°C; lifespan extended to 6,000 hours (vs. 1,500 hours standard). 6.Efficient Absorption, Enhanced Performance. 7.Leak-Proof & Clog-Free 8.Lightweight & Cost-Efficient
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Conduction Cotton: Premium Synthetic Polymer Solution for Vaping Applications Material Composition & Core Properties Conduction cotton, a proprietary synthetic thermoplastic composite, combines **70% Polyamide (PA)** and **30% Polyethylene Terephthalate (PET) in a precision-engineered blend. This optimized ratio leverages PA’s hydrophilicity and tensile strength with PET’s thermal stability and chemical resistance, creating a material uniquely suited for high-performance vaping applications. Technical Performance Advantages 1. Extreme Environmental Resilience - Withstands continuous exposure to temperatures up to 230°C (melting point >250°C) and pressures exceeding 5 bar, ensuring structural integrity in demanding conditions. - Resistant to degradation from propylene glycol, vegetable glycerin, nicotine salts, and acidic flavorings, maintaining performance over 500 usage cycles. 2. Dimensional Stability & Consistency - Exhibits <0.5% shrinkage or expansion across -20°C to 80°C temperature ranges, critical for maintaining airflow and wicking efficiency in tight-fitting atomizer designs. - Microscopic fiber alignment (achieved via proprietary extrusion process) ensures uniform density distribution (±0.002 kg/m³ variance). 3. Superior Flavor Reproduction - The porous, open-cell structure (average pore diameter: 15-25μm) preserves volatile flavor compounds with 92% fidelity, minimizing taste distortion compared to natural fibers. - Soft, non-abrasive texture enhances vapor smoothness, reducing throat irritation by 30% in user trials. 4. Optimized E-Liquid Management - Oil Absorption & Retention: At 0.06 kg/m³ density, demonstrates 125% liquid capacity (by weight) with zero leakage under 45° tilt for 24 hours. - Efficient Release: Residual e-liquid content of 10.8% (post-vaporization), enabled by capillary action and hydrophobic-hydrophilic balance, ensuring consistent flavor delivery. Product Specifications & Customization 1. Precision Geometric Capabilities - Circular Dimensions: Maximum diameter **45mm** (for tank systems) to minimum **3.8mm** (for pod devices), maintaining ±0.1mm tolerance. - Gradient Porosity: Engineered pore density transitions from 20 pores/cm² (base) to 50 pores/cm² (heating zone) for optimized wicking. 2. Tailored Density Solutions - Standard range: **0.05-0.08 kg/m³**, adjustable to match e-liquid viscosity (e.g., higher density for high-VG blends). - Custom formulations available for niche applications (e.g., 0.09 kg/m³ for sub-ohm vaping). 3. Advanced Manufacturing Processes - Laser-cut edges (±0.05mm precision) prevent fraying and ensure airtight seals in atomizer assemblies. - Plasma surface treatment enhances wetting properties, reducing initial saturation time by **40%**. 4. Design Flexibility - Irregular Geometry Support: CNC-machined to match proprietary device contours, with lead times of 5-7 days for prototype samples. - Color & Branding Options: Available in FDA-approved food-grade pigments (e.g., blue, black) for OEM differentiation. Key Performance Metrics - Leak Prevention: Passes -50kPa vacuum test (simulating high-altitude transport) with zero seepage. - Clog Resistance: Maintains 0.8-1.2 L/min airflow at 10mm H₂O pressure drop, even after 100ml e-liquid consumption. - Weight Efficiency: 30% lighter than ceramic alternatives, enabling sleeker device designs. - Cost Competitiveness: Production costs 40% lower than sintered quartz wicks, with economies of scale at 100,000+ units/month.
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